StarBlaze SAW 625
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AWS A5.14: ERNiCrMo-3 | UNS: N06625 | ISO 18274: S Ni 6625 (NiCr22Mo9Nb)
StarBlaze SAW 625 is a high-performance nickel-chromium alloy SAW wire (UNS N06625 / W.Nr. 2.4856) known for outstanding strength, weldability, and corrosion resistance. Engineered for extreme environments, it performs across cryogenic temperatures up to 2000°F (1093°C). Its molybdenum and niobium (columbium) content enhances resistance to pitting, crevice corrosion, and stress-related fatigue. Even in welded conditions, it resists intergranular corrosion. StarBlaze SAW 625 is ideal for aerospace, marine, nuclear, and chemical processing applications. The wire is coated with a specialised anti-spatter reagent for clean and stable operation under demanding SAW processes.
- Diameters: 2.00 mm, 2.40 mm, 3.20 mm, 4.00 mm
- Pack sizes: 25 kg / 60 lbs
- Superior resistance to corrosion, oxidation, and fatigue
- Stable weld microstructure with minimal post-weld treatment
- Excellent weldability for high-alloy applications
- Performs at cryogenic to elevated temperatures (up to 1093°C)
- Suitable for dissimilar joints and marine environments
- Anti-spatter reagent coating ensures smooth SAW operation
- Aerospace and Jet Engine Manufacturing
- Nuclear Power and Heat Exchangers
- Marine Engineering and Offshore Platforms
- Pollution Control Equipment
- Chemical and Petrochemical Industries
- Submerged Arc Welding (SAW) with compatible flux
- Dissimilar welding (Ni-base alloys to steel/stainless)
- Structural and pressure vessel welding in corrosive environments
- Suitable for welding Inconel 625, Incoloy 825, and dissimilar joints between stainless steel, nickel-based alloys, and mild steel
- Excellent resistance to pitting, crevice corrosion, and intergranular corrosion in welded condition
- Withstands cryogenic to elevated temperatures up to 2000°F (1093°C)
- Exceptional fatigue, oxidation, and corrosion resistance across broad industrial conditions
- Commonly used in aerospace, marine, nuclear, power plants, pollution-control, and chemical processing industries
- Anti-spatter reagent coated (di-chloromethane + methylene chloride)
- Welding current: DC (+)
- Welding positions: Flat/horizontal (standard for SAW)
- Materials to be Welded:
- Inconel 625, Incoloy 825
- Nickel-based alloys to stainless or mild steels
- Storage: Keep dry; avoid condensation
Note: Flux composition impacts weld chemistry, corrosion resistance, and mechanical performance
Product Details
Typical Chemical Composition (%)
| C | Mn | Si | Cr | Ni | Mo | Cu | S | P | Ti | Nb + Ta | Al | Fe |
| 0.10 max | 0.50 max | 0.50 max | 20.00 – 23.00 | 58.00 min | 8.00 – 10.00 | 0.50 max | 0.015 max | 0.015 max | 0.40 max | 3.15 – 4.15 | 0.40 max | 5.00 max |
Typical All-Weld Mechanical Properties
| Yield Strength (N/mm²) | Tensile Strength (N/mm²) | Elongation A5 (%) | Impact Energy ISO-V(J) 20°C |
| ≥ 350 | ≥ 750 | ≥ 25% | ≥ 100 |
Recommended Welding Data
| Diameter (mm) | 2.00 | 2.40 | 3.20 | 4.00 |
| Current (A) | 190 – 500 | 300 – 500 | 300 – 500 | 300 – 500 |
| Voltage (V) | 24 – 30 | 26 – 30 | 28 – 30 | 28 – 32 |
